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CAREER-TECHNICAL PROGRAMS -- ENGINEERING/WELDING/MANUFACTURING

Rick Ashley

(256) 768-2462

rashley@fcs.k12.al.us

This program has been designed to fulfill the American Welding Society (AWS) Certification and general industry certification in construction and manufacturing technologies. Content standards are designed to develop the total student in the areas of metal welding, brazing, cutting operations, blueprint reading, and electricity. Additional standards based on the Association of General Contractors (AGC) include essential elements of building construction, shop safety, material estimating and proper use of hand tools and power equipment. Students acquire basic skills in areas of construction, including welding, plumbing, and wiring.



PRINCIPLES OF ENGINEERING I – Semester 1

½ Unit -- FEE:   $10.00

(Principles of Engineering)

Pre-requisites:  None -- (Grades 9-12)

The Principles of Engineering Academy is an activity-based, competency driven program, designed to provide a broad base of experience in modern manufacturing technologies and engineering.  Through the use of applied mathematics and science concepts, a hands-on and flexible approach prepares students to take their place in the high-tech, highly competitive world of manufacturing and engineering.  The course systemically covers a wide range of mathematics and science concepts used in manufacturing, allowing students to build competencies and critical skills necessary in industrial careers.  The course uses industrial-grade equipment and simulation control software in the following areas:  Electrical Systems, Computer-aided Engraving and Milling, Robotics, AutoCAD, MasterCam, and Flexible Manufacturing Systems.

Specific Course Assignment - Fall Semester 2008


PRINCIPLES OF ENGINEERING I -  Semester 2

½ Unit -- FEE:   $10.00

(Principles of Engineering)

Pre-requisites:  Principles of Engineering I – Semester 1 -- (Grades 9-12)

A continuation of the hands-on and flexible approach to providing experiences in engineering and modern manufacturing technologies is the hallmark of this semester.  Through this project-based course, students systematically apply mathematics and science concepts to explore manufacturing topics, allowing them to build competencies and skills.


PRINCIPLES OF ENGINEERING II – Semester 1

½ Unit -- FEE:  $10.00

(Introduction to Engineering Design)

Pre-requisites:  Principles of Engineering I -- (Grades 10-12)

This course is a continuation of Principles of Engineering I.  The student continues to develop skills using a hands-on approach to modern manufacturing.  This course involves more hands-on equipment application.  These applications will be used in direct relation to engineering design and construction.

Specific Course Assignment - Fall Semester 2008


 
PRINCIPLES OF ENGINEERING II – Semester 2

 
½ unit -- FEE: $10.00

(Introduction to Engineering Design)

Pre-requisites:  Principles of Engineering II – Semester 1 -- (Grades 10-12)

This course is a continuation of Principles of Engineering II – Semester 1.  The student continues to develop skills using industrial grade equipment and simulation control software.  Examples of engineering problems are introduced such as pneumatics, hydraulics, electrical systems, and manufacturing systems.


INTRODUCTION TO WELDING TECHNOLOGY I – Semester 1

½ Unit -- FEE:    $10.00

Pre-requisites:  None -- (Grades 9-12)

This course fulfills the requirements for an entry-level welder by the American Welding Society (AWS). The student has the opportunity to use equipment in oxy-acetylene cutting, shielded metal arc welding, metal inert gas welding, plasma arc cutting, and tungsten inert gas welding. The course includes welding safety, blueprint reading, safety with explosive gases, and welding projects.

Specific Course Assignment - Fall Semester 2008


INTRODUCTION TO WELDING TECHNOLOGY I – Semester 2

½ Unit -- FEE:    $10.00

Pre-requisites:  Welding Technology  - Semester 1 --  (Grades 9-12)

This course is a continuation of Welding Technology – Semester 1. Students apply the theory of welding technology to specific job tasks. All the required areas for entry-level welding are studied and practiced in preparation for taking the American Welding Society's Certification test. The course is ideal for those students planning a career in engineering, construction, and/or welding and pipefitting.


WELDING TECHNOLOGY II – Semester 1

½ Unit -- FEE     $10.00

(Intermediate Shielded Metal Arc Welding SMA Wand Plasma Art Cutting Level II)

Pre-requisites: Welding Technology I -- (Grades 10-12)

This course is a continuation of Welding Technology I.  Students with an occupational objective in manufacturing/welding desiring AWS (American Welding Society) Certification need this class to accumulate the required knowledge and skills to pass the AWS certification test.  Students continue to apply the theory of welding technology to specific job tasks.  All the required areas for entry-level welding are studied and practiced, with emphasis on those specific requirements for the AWS exam.  This course is ideal for those students planning a career in engineering, construction, and/or welding and pipefitting.

Specific Course Assignment - Fall Semester 2008


WELDING TECHNOLOGY II – Semester 2

½ Unit -- FEE     $10.00

(Intermediate Shielded Metal Arc Welding, Fillet Welding & Plasma Art Cutting Level II)

Pre-requisites:  Welding Technology II-A -- (Grades 10-12)

This course is a continuation of Welding Technology II – Semester 1.  The student continues to develop skills using oxy-acetylene cutting, shielded metal arc welding, metal inert gas welding, plasma arc cutting, and tungsten inert gas welding.  The student develops the skills needed to successfully complete the American Welding Society certification exam.  This course is ideal for those students planning a career in engineering, construction, and/or welding and pipefitting;


CONSTRUCTION TECHNOLOGY I – Semester 1 

1 Unit -- FEE:    $10.00

(Innovative and Related Programs); (Basic Wiring)

Pre-requisites:  None -- (Grades 10-12)

This is a two-hour course designed for the student who is already familiar with manufacturing processes. The student focuses on material processing machines, computer numerical controlled lathes and milling machines, plastic molding, foundry and castings, and sheet metal fabrication. Students learn fundamental processes through classroom instruction and apply those concepts in a hands-on manufacturing facility. One aspect of the course involves the study of economics through the formation of a corporation including: the sale of stock, the purchasing of needed materials, the development of a product design, the creation of an assembly line, quality control packaging and sales.

Specific Course Assignment - Fall Semester 2008


CONSTRUCTION TECHNOLOGY I –Semester 2

1 Unit -- FEE:    $10.00

(Innovative and Related Programs); (Basic Wiring)

Pre-requisites:  Construction Technology I - Semester 1 -- (Grades 10-12)

This two-hour course is a continuation of Manufacturing Technology – Semester 1.  Students design projects in each of the manufacturing areas as they study the manufacturing industry. Upon completion of the rotation through all the manufacturing areas, each student is required to design a project(s) which will require him/her to utilize three or more of the areas studied in the class. This course is ideal for those students planning a career in the engineering fields.


CONSTRUCTION TECHNOLOGY II – Semester 1

1 Unit -- FEE     $10.00

(Introduction to Precision Machining Level I)

(Welding Technology Special Projects)

Pre-requisites:  Construction Technology -- (Grades11-12)

This two-hour course is a continuation of Manufacturing Technology I.  The student continues to focus on material processing, computer numerical control, plastic technology, foundry technology and sheet metal fabrication.  Students develop deeper understandings of the modern manufacturing process by applying classroom instruction of fundamental manufacturing processes to hands-on projects in a state-of-the-art manufacturing facility.  One major aspect of the course involves the study of economics through the formation of a business partnership.  Students form a corporation, design a product, produce it and sell the product as a class project.

Specific Course Assignment - Fall Semester 2008


CONSTRUCTION TECHNOLOGY II – Semester 2

1 Unit -- FEE     $10.00

(Introduction to Precision Machining Level I)

(Welding Technology Special Projects)

Pre-requisites: Construction Technology II – Semester 1 -- (Grades 11-12)

This two-hour course is a continuation of Manufacturing Technology II – Semester 1.  It is a project-based study of the manufacturing industry.  Students design projects utilizing multiple manufacturing processes as they study the manufacturing industry.  This course is ideal for those students planning a career in an engineering/manufacturing related field.


CONSTRUCTION TECHNOLOGY ASSISTANT

1 Unit (½ per Semester) -- FEE:  None

Pre-requisites:  Approval by Instructor  -- (Grades 10-12)

A small group of specially selected students will aid the Manufacturing Technology Department in gathering materials, setting up laboratories, filing and inventorying supplies, and performing other duties as directed by the teacher.


 
CONSTRUCTION/WELDING EQUIPMENT UTILIZED IN THIS PROGRAM

Shielded Metal Arc Welder, Tungsten Inert Gas Welder, Metal Inert Gas Welder, Plasma Arc Cutting Machine, 65 Ton Ironworker, Sheet metal Shear, Sheet metal Box and Pan Brake, Drill Press, Metal Lathe, Scroll Saws, Compound Miter Saw, Electric Sanders, Skill Saws, Band Saw, Plastic Injection Molder, Plastic Rotational Molder, Plastic Vacuum Former, Foundry, Wood Planer, Router, Shaper, Table Saw, Square-wave TIG Machine, Invertec Stick Welding Machine, and assorted hand tools.


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